Metal on Foam Product Specifications, Mounting, and Installation

 

Materials

What materials make metal laminate on foam letters and logos? 

We use .030-inch solid, aluminum CHEMETAL sheets and bind them to a durable, high-density urethane (HDU) foam substrate. 

Min/Max Height 

How big can metal on foam laminate letters be? 

Metal on foam laminate letters and logos can be up to 25 inches.  

How small can metal on foam laminate letters be? 

They can be as small as 2 inches. 

Depth 

What thicknesses are available for metal on foam laminate? 

Our metal on foam laminate letters come in six thicknesses. 

1/2 in 3/4 in 1 in 1 1/2 in 2 in 3 in

Typeface/fonts 

Can metal on foam laminate letters be made with custom fonts?  

Customers can supply custom fonts and vector art for their GemLeaf letters and logos. We also have a selection of standard fonts to choose from if a custom font or logo is not required.

  • Lowercase letters are 75% of the corresponding uppercase price
  • Small punctuation marks, such as commas, periods, and dashes, are 33% of the uppercase price
  • Logos less than 10 inches by 10 inches are priced as a letter using the maximum dimension
  • For pieces larger than 24 inches in any dimension or with more than thirty-one pieces or cutouts, contact us through Partner Portal for a quote. 

 

Finishes 

What finishes are available for metal on foam laminate? 

Our metal laminates come in several CHEMETAL standard and specialty face finish options. 

Foam Back 

Charcoal or bone white foam standard. 

For any color painted foam, add 30%.

Install Environment  

Where can I install metal on foam laminate letters?  

Metal on foam laminate letters are for interior use only. 

What mounting options are there for metal laminate on foam letters? 

These letters and logos can be mounted in six ways.

Note: Every order comes with a mounting choice and an installation pattern for a seamless installation.

Note: * Additional charges apply for combination all and pad mounting.

 

Mount_Plain

Plain Mount

Letters and logos have no mounting holes or hardware. The letter and logo prices are in the pricing grid.  

Mount_DF_Tape Double Face Tape Mount
This mount depends on the material thickness selected as 25mm VHB strips are put on the letter and logo backs. The letter and logo prices are in the pricing grid.  
Mount_Stud Stud with Block Mount 
The letter and logo backs are plastic drilled and tapped blocks glued to the letter back to receive threaded studs. We offer optional alignment for bricks, blocks, or rails. The letter and logo prices are in the pricing grid. 
Mount_FlushStud Flush Stud Mount 
The letter and logo backs need to be at least 1/4-inch thick to be drilled and tapped to receive threaded studs when mounting to a wall. We offer optional alignment for bricks, blocks, or rails. The letter and logo prices are in the pricing grid. 
Mount_CombinationAll Combination All Mount* 
Combination all mount is the same as a stud mount, but with adjustable pads. They provide extra adhesion to the mounting surface.   
Mount_Pad Pad Mount*
Letter and logo backs include plastic pads glued to the back. We offer optional alignment for rails.  

More About Metal on Foam Letters and Logos 


Product Overview

Project Examples 

Pricing

Product Warranty

Design Guide

 


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