--- title: Product Specifications: Formed Plastic description:   Our formed plastic letters are made from durable, UV-stable, and recyclable plastic.  Formed plastic letters can be up to 45 inches by 68 inches tall in one single piece. Larger sizes may be availab --- [Skip to content](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#main-content) English Show submenu for translations ![Gemini Incorporated](https://hub.geminimade.com/hubfs/gemini-logo-horizontal-1.svg) Open main navigation Close main navigation - English Show submenu for translations Try the "Ask me anything" icon at the bottom right to use our AI search - There are no suggestions because the search field is empty. 1. [Gemini Product Guide](https://hub.geminimade.com/knowledge?hsLang=en) 2. [Plastic Letters and Logos](https://hub.geminimade.com/knowledge/plastic-letters-and-logos?hsLang=en) 3. [Formed Plastic](https://hub.geminimade.com/knowledge/plastic-letters-and-logos?hsLang=en#formed-plastic) September 17, 2026 # Product Specifications: Formed Plastic   | [**Materials**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#Materials) | [**Min/Max Heights**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#MinMaxHeights) | | --- | --- | | [**Depth**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#Depth) | [**Typeface/Fonts**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#TypefaceFonts) | | [**Finishes**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#Finishes) | [**Install Environment**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#InstallEnvironment) | | [**Mounting and Installation**](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications#Mounting) |   |   --- ### Materials   #### What are formed plastic letters and logos made of?  Our formed plastic letters are made from durable, UV-stable, and recyclable plastic.  --- ### Min/Max Heights  #### How tall can formed plastic letters be?  Formed plastic letters can be up to 45 inches by 68 inches tall in one single piece. Larger sizes may be available in multiple pieces upon review.  #### How small can formed plastic letters be?  These letters can be as small as 4" painted, 6" pigmented --- ### Depth   #### How thick can formed plastic letters be?  Formed plastic letters can be from 1/2 inch to 2.75 inches thick.   --- ### Typeface/fonts  #### Can our formed plastic letters be made with a custom font?  Formed plastic letters can be created with custom fonts and vector art. Custom letters and logos can be made-to-order in flat, prismatic, or round face fonts.   We also have a standard selection of fonts if custom fonts or logos are not required. Other sizes available, but are priced as custom font due to the need to produce a new mold for custom sizes. **Tip: [View our standard fonts for formed plastic letters here.](https://hub.geminimade.com/knowledge/formed-plastic-letter-standard-fonts?hsLang=en) ** - Lowercase letters are 90% of the corresponding uppercase price. - Small punctuation marks, such as commas, periods, or dashes, are 33% of the uppercase price. - For logo requirements listed below, **[please contact us through Partner Portal for a quote.](http://www.geminimade.com/partner/)**  - Logos larger than 48 inches by 48 inches - Logos that contain 3 or more pieces - Single piece logo with multiple colors.  --- ### Finishes  #### What finishes are available for formed plastic letters and logos?  Our formed plastic letters and logos are available in 11 standard pigmented colors for sizes between 6 inches and 36 inches or all sizes can be painted with **[Gemini's selection of standard paint colors](https://hub.geminimade.com/knowledge/standard-paint-colors?hsLang=en)** or custom paint colors.  **[Textured Paint](https://hub.geminimade.com/knowledge/the-benefits-of-textured-paint?hsLang=en)** is also available for any available standard or custom color with no upcharge. | **Pigmented Options** |   |   |   | | --- | --- | --- | --- | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-58-22-9303-PM.png?width=100&height=126&name=image-png-Jan-07-2025-03-58-22-9303-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-12-0018-PM.png?width=100&height=129&name=image-png-Jan-07-2025-03-59-12-0018-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-22-4576-PM.png?width=100&height=127&name=image-png-Jan-07-2025-03-59-22-4576-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-30-7562-PM.png?width=100&height=128&name=image-png-Jan-07-2025-03-59-30-7562-PM.png) | | **Black (Most Popular)** **0103** | **White (Most Popular)** **0303** | **Red** **0133** | **Spring Green** **0173** | |   |   |   |   | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-40-1106-PM.png?width=100&height=132&name=image-png-Jan-07-2025-03-59-40-1106-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-50-1082-PM.png?width=100&height=133&name=image-png-Jan-07-2025-03-59-50-1082-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-03-59-59-5963-PM.png?width=100&height=129&name=image-png-Jan-07-2025-03-59-59-5963-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-04-00-09-0654-PM.png?width=100&height=134&name=image-png-Jan-07-2025-04-00-09-0654-PM.png) | | **Lt. Blue** **0373** | **Cobalt Blue** **0153** | **Yellow** **0143** | **Orange** **0623** | |   |   |   |   | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-04-00-20-0916-PM.png?width=100&height=131&name=image-png-Jan-07-2025-04-00-20-0916-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-04-00-28-3137-PM.png?width=100&height=130&name=image-png-Jan-07-2025-04-00-28-3137-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Jan-07-2025-04-00-36-8778-PM.png?width=100&height=124&name=image-png-Jan-07-2025-04-00-36-8778-PM.png) |   | | **Silver** **0193** | **Chestnut** **0613** | **Metallic Gold** **0673** |   | |   |   |   |   | Additionally, Gemini offers a Silver Polished Chrome option.  ![](https://hub.geminimade.com/hs-fs/hubfs/undefined-Aug-17-2026-09-48-40-0745-PM.png?width=150&height=144&name=undefined-Aug-17-2026-09-48-40-0745-PM.png)  **Tip: [Learn more about our custom paint colors for your formed plastic signs.](https://hub.geminimade.com/knowledge/custom-paint-colors?hsLang=en)**  --- ### Install Environment   #### Where can I install formed plastic letters?  Formed plastic letters and logos are for interior or exterior applications.  --- ### What are the mounting options for formed plastic letters?  We offer five standard mounting options and an optional mounting method for formed plastic letters and logos. **Note:** We provide standard mountings and installation patterns with your order.   **Standard Mounting** | ![FP-Stud-sm](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Formed%20and%20Injection%20Molded%20Plastic/FP-Stud-sm.jpg?width=386&height=250&name=FP-Stud-sm.jpg) | **Stud Mount** Threaded blocks solvent-bonded to the letter back to receive a 10-24 stud.  | | --- | --- | | ![FP-Pad-sm](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Formed%20and%20Injection%20Molded%20Plastic/FP-Pad-sm.jpg?width=386&height=250&name=FP-Pad-sm.jpg) | **Pad Mount** This mount is for letters up to 24 inches tall. Threaded blocks are solvent-bonded to the letter backs to receive a perforated pad. . Minimal stand-off.  | | ![FP-Comb-sm](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Formed%20and%20Injection%20Molded%20Plastic/FP-Comb-sm.jpg?width=600&height=389&name=FP-Comb-sm.jpg) | **Combination Mount** Stud thru pad at the top of the letter and pads on the bottom of the letter. 5% upcharge | | ![FP-Comb-All-sm](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Formed%20and%20Injection%20Molded%20Plastic/FP-Comb-All-sm.jpg?width=600&height=389&name=FP-Comb-All-sm.jpg) | **Combination All Mounting** The same as a stud mount, but adjustable pads are provided on all studs to provide extra adhesion to the mounting surface. 5% upcharge |   **Optional Mounting** | ![FP-Flange-sm](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Formed%20and%20Injection%20Molded%20Plastic/FP-Flange-sm.jpg?width=389&height=250&name=FP-Flange-sm.jpg) | **Flange** Minimum of a 1/4 inch wide visible plastic flange around the entire letter. Install letters with screws– not supplied. Stud, combination, and combination all, and pad mounts can be added to this mounting (add 5% to the listed price). | | --- | --- | #### More About Formed Plastic Letters and Logos --- **[Overview: Formed Plastic](https://hub.geminimade.com/knowledge/formed-plastic-overview?hsLang=en)** **[Product Specifications: Formed Plastic](https://hub.geminimade.com/knowledge/formed-plastic-product-specifications?hsLang=en)** **[Formed Plastic Standard Fonts](https://hub.geminimade.com/knowledge/formed-plastic-letter-standard-fonts?hsLang=en)** **[Design Guide: Formed Plastic](https://hub.geminimade.com/knowledge/design-guide-formed-plastic?hsLang=en)** [**Project Examples: Formed Plastic**](https://hub.geminimade.com/knowledge/formed-plastic-project-examples?hsLang=en) - [Quote and Order Lead Times](https://hub.geminimade.com/knowledge/quote-and-order-lead-times?hsLang=en) - [Partner Portal "How-To" Articles](https://hub.geminimade.com/knowledge/partner-portal-how-to-articles?hsLang=en#main-content) - 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[Metal Letters and Logos](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#main-content) - [Flat Cut Metal](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#flat-cut-metal) - [Cast Metal](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#cast-metal) - [Fabricated Metal](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#fabricated-metal) - [Blade Signs Non-Lit](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#blade-signs-non-lit) - [Metal Finishes](https://hub.geminimade.com/knowledge/metal-letters-and-logos?hsLang=en#metal-finishes) - [Laminate Letters and Logos](https://hub.geminimade.com/knowledge/laminate-letters-and-logos?hsLang=en#main-content) - [GemLeaf](https://hub.geminimade.com/knowledge/laminate-letters-and-logos?hsLang=en#gemleaf) - [Metal Laminate on Acrylic](https://hub.geminimade.com/knowledge/laminate-letters-and-logos?hsLang=en#metal-laminate-on-acrylic) - [Laminate on Foam](https://hub.geminimade.com/knowledge/laminate-letters-and-logos?hsLang=en#laminate-on-foam) - [Lit Letters and Logos](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#main-content) - [Lit Fabricated Metal Halo Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-fabricated-metal-halo-lit) - [Lit Fabricated Metal Face Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-fabricated-metal-face-lit) - [Blade Signs](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#blade-signs) - [Lit Cast Metal](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-cast-metal) - [Trimless Fabricated Metal Halo Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-fabricated-metal-halo-lit) - [Trimless Fabricated Metal Face Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-fabricated-metal-face-lit) - [Trimless Channel Face Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-channel-face-lit) - [Lit Formed Plastic](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-formed-plastic) - [Lit Acrylic Face Lit (L-100)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-lit-l-100) - [Lit Acrylic Face and Halo Lit (L-200)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-and-halo-lit-l-200) - [Lit Acrylic Face and Side Lit (L-300)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-and-side-lit-l-300) - [Lit Acrylic Metal Face Side Lit (L-400)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-metal-face-side-lit-l-400) - [Lit Acrylic Side Lit (L-500)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-side-lit-l-500) - [Lit Acrylic Translucent Vinyl Face And Side Lit (L-600)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-and-side-lit-l-600) - [Lit Acrylic Translucent Vinyl Face Lit (L-700)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-lit-l-700) - [Lit Acrylic Translucent Vinyl Face And Halo Lit (L-800)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-and-halo-lit-l-800) - [Trimless Lit Acrylic Halo Lit (L-900)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-lit-acrylic-halo-lit-l-900) - [Lit Acrylic Halo Lit (L-1000)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-halo-lit-l-1000) - [Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#main-content) - [Precision Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#precision-plaques) - [Cast Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#cast-plaques) - [Etched Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#etched-plaques) - [Bronze Memorials](https://hub.geminimade.com/knowledge/plaques?hsLang=en#bronze-memorials) - [Raised Print](https://hub.geminimade.com/knowledge/plaques?hsLang=en#raised-print) - [Thin Gauge Metal Signs](https://hub.geminimade.com/knowledge/thin-gauge-metal-signs?hsLang=en#main-content) - 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