Flat Cut Metal Product Specifications, Mounting, and Installation

Materials	Min/Max Heights
Depth	Typeface/Fonts
Finishes	Paint
Install Environment	Mounting and Installation

Materials

What metal materials can I use for a flat cut metal?

Flat cut metal letters and logos are available in six metal materials:


Aluminum (Alloy 5052)	Stainless Steel (Alloy 304 and Alloy 316)	Brass (Alloy C280)	Bronze (Alloy C22000)	Copper (C11000)	Cor-Ten Steel

Min/Max Heights

How big can flat cut metal letters and logos be?

Flat cut metal letters and logos can be as small as 1/2 inch up to 95 inches, depending on the metal material and finish. Letters and logos above 95 inches come in multiple sections.

How small can flat cut metal letters and logos be?

Flat cut metal letters and logos can be as small as 3/4 inch.

For exact measurements needed for production, see the Design Guide

Tip: Looking for letters under 3 inches tall? Learn more about our Mini Flat Cut Letters.

Available Depths

Aluminum 5052 Alloy

Thickness

1/8"

1/4"

3/8"

1/2"

3/4"

Bronze C22000 Alloy

Thickness

1/8"

1/4"

3/8"

1/2"

Brass C464 Alloy

Thickness

1/8"

1/4"

3/8"

1/2"

3/4"

Copper C11000 Alloy

Thickness

1/8"

1/4"

3/8"

Stainless Steel 304 and 316 Alloy

Thickness

1/8"

1/4"

3/8"

1/2"

Cor-Ten Natural

Thickness

1/8"

1/4"

General rule: the larger the letter, the thicker the material should be to prevent warping.

Larger letters and logos can be made in pieces.

Typeface/fonts

Can a flat cut metal sign be made with a custom font?

Flat cut metal signs can be made with custom fonts and vector art. We also have over ninety standard fonts if custom artwork is not required.

Tip: View our standard fonts list here.

Lowercase letters are 75% of the corresponding uppercase price
Small punctuation marks, like commas, periods, and dashes are 33% of the uppercase letter price.
Logos smaller than 10 inches by 10 inches can be priced as a letter using the maximum dimension.
For logos larger than 48 inches by 48 inches or with more than thirty-one pieces or cutouts, contact us through Partner Portal for a quote.

Finishes

What finishes are there for flat cut metal?

We offer a variety of standard metal finishes for your made-to-order flat cut metal sign. Click on each metal material to learn more.


Aluminum Finishes	Stainless Steel Finishes	Brass Finishes	Copper Finishes	Bronze Finishes	Cor-Ten Steel

Tip: We also offer premium finishes.

Paint

Can you paint flat cut metal letters and logos?

We have a selection of forty-six standard paint colors and offer custom paint matching.

Textured Paint is also available for any available standard or custom color.

Note: If you are concerned about a visible metal grain, include a note in your quote or order. Additional charges may apply.

Tip: To learn more about our custom paint matching, refer to our custom colors article.

Install Environment

Where can I install a flat cut metal sign?

Flat cut metal letters and logos are for interior or exterior applications.

Special consideration: Coastal climates within 50 miles of the ocean should opt for anodized aluminum. Anodizing offers superior corrosion resistance in coastal climates.

What are the mounting options for flat cut metal?

We offer eight mounting options for flat cut metal letters and logos. Additional charges may apply.

Note: Every order comes with standard mounting and an installation pattern for a seamless installation.

	Plain (No Mounts) No mounting holes or hardware supplied. Most metal finishes require some processing holes on letter backs, even with plain mounts. Based on the mounting surface, some installers use double faced tape, adhesive, or a combination of the two. Exterior applications typically require a strong adhesive and sometimes anchors to secure the letters.
	Stud Mount Alignment for rails, bricks, and blocks available
	Welded Stud Mount 1/8" material cannot be drilled and tapped Studs must be welded. STUD CANNOT BE REMOVED.
	Single Rail Mount Flat Or C-Channel 25% upcharge with unfinished letter backs (standard). 1/4" Minimum depth Hardware to attach letters to rail provided Rail installation hardware not provided
	Double Rail Mount Flat Or C-Channel 35% upcharge with unfinished letter backs (standard). 1/4" Minimum depth Hardware to attach letters to rail provided Rail installation hardware not provided
	Bottom and Top Rail Mount Flat Or C-Channel 25% upcharge with unfinished letter backs (standard). 3/8" Minimum depth Hardware to attach letters to rail provided Rail installation hardware not provided
	Bottom Angle Bracket Single L shaped Bracket Tieback recommended over 12" 1/4" minimum depth Hardware to attach letters to rail provided Rail installation hardware not provided
	Bottom and Top Stud Mount 15% upcharge with unfinished letter backs (standard). 3/8" Minimum depth
	Double Face Tape Mount The maximum size varies by thickness and material. Contact us through Partner Portal for a quote.
	Thru Holes Holes are placed at the size and location indicated on your art. No mounting hardware is provided.
	Z-Clips Also known as cleat mount

For information hardware requirements and restrictions, see the Design Guide.

For help picking the right hardware for your job, see the Mounting Hardware Guide.

Hardware Information

Studs	1/4" thick + drilled and tapped for flush stud mount
	1/8" thick: Plain (no mounting) or welded stud/stud boss

	Stud	Restrictions
	6/32	1/4" - 3/8"
	10-24	Over 3/8"
	1/4-20	Over 15"h and/or 1/2" thick
	Stud weld: Letters 3" and larger, 1/8" thick, 1/2" min stroke

	Studs Aligned Special
	Stud can be aligned per order with some restrictions
	Stud for brick: 2-5/8" on center (min 4"h letters)
	Stud for block: 8" on center (min 9"h letters)
	Stud for Rail: horizontal stud alignment for two rails (rail can be included at an upcharge)