Design Guide: Trimless Fabricated Aluminum Halo Lit
This guide is here to help you create artwork that meets our minimum design specifications for your trimless fabricated aluminum halo lit project. To quickly navigate to a specific section, click the links below.
Tip: Need to look up a design term? View our glossary of common terms.
Letters
3 - 5 in Height* | ||||
Depth | Min. Stroke & Serif | Min. Size | Max. Size | Min. Punctuation |
1 in | 0.7 in | 3 in | 5 in | 2 in |
2 in | 0.7 in | 3 in | 5 in | 2 in |
3 in | 0.7 in | 3 in | 5 in | 2 in |
*Painted Finishes Only
6 - 12 in Height* | ||||
Depth | Min. Stroke & Serif | Min. Size | Max. Size | Min. Punctuation |
1 in | 1.25 in | 5 in | 12 in | 2 in |
2 in | 1.5 in | 5 in | 12 in | 2 in |
3 in | 1.75 in | 5 in | 12 in | 2 in |
*Painted Finishes Only
12 inches and up Height | ||||
Depth | Min. Stroke & Serif | Min. Size | Max. Size | Min. Punctuation |
1 in | 2 in | 12 in | 36 in | 2 in |
2 in | 2 in | 12 in | 36 in | 2 in |
3 in | 2 in | 12 in | 36 in | 2 in |
3 in | 6 in | 36 in | 48 in | 2 in |
Bars
Depth | Min. Bar Stroke | Max. One Piece |
1 in | 2 in | 48 in |
2 in | 2 in | 48 in |
3 in | 2 in | 48 in |
Sheet Info
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Horizontal Brushed | 42 in h x 72 in w or 119 in h x 36 in w |
Vertical Brushed | 72 in h x 42 in w or 36 in h x 119 in w | |
Painted | 59 in x 100 in |
Note: Over 100 inches in one piece will not have a clear coat.
Points
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Outside Corners: 0.35 in fillet |
Minimum Opening
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Openings: 2 in |
Under 12 in: 0.7 in |
LED
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Wire Hole | 0.375 in |
Standard LED | 0.5 in x 1.8 in | |
RGB LED | 0.625 in x 2.75 in | |
Cable | 10 ft. Long Standard | |
*No warm white |
RGB LED
Min Stroke | Min Size | Min Return | Min Opening | Min. Punctuation |
2 in | 12 in | 2 in | 1.7 in | 3 in |
Acrylic Back
Reveal | Sheet |
1/4 in exposed | 1/2 in |
1/2 in exposed | 3/4 in |
3/4 in exposed | 1 in |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More About Trimless Fabricated Metal Halo Lit Letters and Logos
Product Specifications, Mounting, and Installation
2030.08