Design Guide: Trimless Fabricated Aluminum Halo Lit

This guide is here to help you create artwork that meets our minimum design specifications for your trimless fabricated aluminum halo lit project. To quickly navigate to a specific section, click the links below.

Letters	Minimum Opening
Bars	LED
Sheet Info	Swoosh
RGB LED	Acrylic Back

Tip: Need to look up a design term? View our glossary of common terms.

Letters

3 - 5 in Height*
Depth	Min. Stroke & Serif	Min. Size	Max. Size	Min. Punctuation
1 in	0.7 in	3 in	5 in	2 in
2 in	0.7 in	3 in	5 in	2 in
3 in	0.7 in	3 in	5 in	2 in

*Painted Finishes Only

6 - 12 in Height*
Depth	Min. Stroke & Serif	Min. Size	Max. Size	Min. Punctuation
1 in	1.25 in	5 in	12 in	2 in
2 in	1.5 in	5 in	12 in	2 in
3 in	1.75 in	5 in	12 in	2 in

*Painted Finishes Only

12 inches and up Height
Depth	Min. Stroke & Serif	Min. Size	Max. Size	Min. Punctuation
1 in	2 in	12 in	36 in	2 in
2 in	2 in	12 in	36 in	2 in
3 in	2 in	12 in	36 in	2 in
3 in	6 in	36 in	48 in	2 in

Bars

Depth	Min. Bar Stroke	Max. One Piece
1 in	2 in	48 in
2 in	2 in	48 in
3 in	2 in	48 in

Sheet Info

	Horizontal Brushed	42 in h x 72 in w or 119 in h x 36 in w
	Vertical Brushed	72 in h x 42 in w or 36 in h x 119 in w
	Painted	59 in x 100 in

Note: Over 100 inches in one piece will not have a clear coat.

Points

Outside Corners: 0.35 in fillet

Minimum Opening

	Openings: 2 in
	Under 12 in: 0.7 in

LED

	Wire Hole	0.375 in
	Standard LED	0.5 in x 1.8 in
	RGB LED	0.625 in x 2.75 in
	Cable	10 ft. Long Standard
	*No warm white

RGB LED

Min Stroke	Min Size	Min Return	Min Opening	Min. Punctuation
2 in	12 in	2 in	1.7 in	3 in

Acrylic Back

Reveal	Sheet
1/4 in exposed	1/2 in
1/2 in exposed	3/4 in
3/4 in exposed	1 in

All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.

More About Trimless Fabricated Metal Halo Lit Letters and Logos

Product Overview

Product Specifications, Mounting, and Installation

Project Examples

Pricing

Product Warranty

2030.08