This guide is here to help you create artwork that meets our minimum design specifications for your trimless fabricated aluminum halo lit project. To quickly navigate to a specific section, click the links below.
Tip: Need to look up a design term? View our glossary of common terms.
Letters
| Depth | Min. Stroke | Min. Serif | Max. Stroke | Min. Size | Max. Size | Min. Punctuation |
| 1 in | 2 in | 2 in | 12 in | 12 in | 36 in | 2 in |
| 2 in | 2 in | 2 in | 12 in | 12 in | 36 in | 2 in |
| 3 in | 2 in | 2 in | 12 in | 12 in | 36 in | 2 in |
| 3 in | 6 in | 6 in | 12 in | 36 in | 48 in | 2 in |
Bars
| Depth | Min. Bar Stroke | Max. One Piece |
| 1 in | 2 in | 48 in |
| 2 in | 2 in | 48 in |
| 3 in | 2 in | 48 in |
Sheet Info
 |
Horizontal Brushed | 42 in h x 72 in w or 119 in h x 36 in w |
| Vertical Brushed | 72 in h x 42 in w or 36 in h x 119 in w |
Note: Over 100 inches in one piece will not have a clear coat.
Swoosh
 |
Outside Corners: 0.35 in fillet |
Minimum Opening
 |
Openings: 2 in |
LED
 |
Wire Hole | 0.375 in |
| Standard LED | 0.5 in x 1.8 in | |
| RGB LED | 0.625 in x 2.75 in | |
| Cable | 10 ft. Long Standard | |
| *No warm white | ||
RGB LED
| Min Stroke | Min Size | Min Return | Min Opening |
| 2 in | 12 in | 2 in | 1.7 in |
Acrylic Back
| Reveal | Sheet |
| 1/4 in exposed | 1/2 in |
| 1/2 in exposed | 3/4 in |
| 3/4 in exposed | 1 in |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More About Trimless Fabricated Metal Halo Lit Letters and Logos
Product Specifications, Mounting, and Installation
2030.08