Trimless Fabricated Metal Face Lit

Design Guide: Trimless Fabricated Aluminum Face Lit

This guide is here to help you create artwork that meets our minimum design specifications for your trimless fabricated aluminum face lit project. To quickly navigate to a specific section, click the links below.

Tip: Need to look up a design term? View our glossary of common terms.






Design Guide Fab SS Halo - Letters

Depth Min. Stroke Min. Serif Max. Stroke Min. Size Max. Size Min. Punctuation
2 in 2 in 2 in 12 in 16 in 36 in 2 in
3 in 2 in 2 in 12 in 16 in 36 in 2 in





Depth Min. Bar Stroke Max. One Piece 
2 in 2 in 48 in
3 in 2 in 48 in




Sheet Info

Design Guide Fab SS Halo - Sheet Info
Horizontal Brushed

42 in h x 72 in w


119 in h x 36 in w

Vertical Brushed

72 in h x 42 in w


36 in h x 119 in w


Note: Over 100 inches in one piece will not have a clear coat.







Outside Corners: 0.35 in fillet






Minimum Opening

Trimless Min Opening Openings: 2 in







Design Guide Fab SS Halo - LED

Wire Hole 0.375 in
Standard LED 0.5 in x 1.8 in
RGB LED 0.625 in x 2.75 in
Cable 10 ft. Long Standard
*No warm white







Min Stroke Min Size Min Return Min Opening
3 in 16 in 3 in 2 in






Acrylic Back

Reveal Sheet
1/4 in exposed 3/4 in
1/2 in exposed 1 in
3/4 in exposed  1 in





Fillet Radius

Inside Corners 0.125 in

NoteFillet is on acrylic only, the can will have corners come to points.



All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.


More About Trimless Fabricated Metal Face Lit Letters and Logos

Product Overview

Product Specifications, Mounting, and Installation

Project Examples


Product Warranty