Design Guide: Trimless Channel

This guide is here to help you create artwork that meets our minimum design specifications for your Trimless Channel aluminum project. To quickly navigate to a specific section, click the links below.

Letters	Minimum Opening
Bars	LED
Sheet Info	Swoosh
RGB LED	Acrylic Face
Fillet Radius

Tip: Need to look up a design term? View our glossary of common terms.

Letters

Depth	Minimum Stroke	Minimum Serif	Minimum Size	Max. Size	Min. Punctuation
1.5"	0.625"	0.75"	8"	42" (Interior) 38" (Exterior)	2"
2.5"	0.625"	0.75"	8"	42" (Interior) 38" (Exterior)	2"
3.25"	0.625"	0.75"	8"	42" (Interior) 38" (Exterior)	2"
4.0"	0.625"	0.75"	8"	42" (Interior) 38" (Exterior)	2"

Bars

Depth	Min. Bar Stroke	Max. One Piece
1.5"	0.625"	42" (Interior) 38" (Exterior)
2.5"	0.625"	42" (Interior) 38" (Exterior)
3.25"	0.625"	42" (Interior) 38" (Exterior)
4.0"	0.625"	42" (Interior) 38" (Exterior)

Sheet Info

Brushed	42" x 42"
Painted	42" x 42"

Points

Outside Corners: 0.35" fillet

Minimum Opening

Openings: 2.0"

LED

	Wire Hole	0.375"
	Standard LED	0.5" x 1.8"
	RGB LED	0.625" x 2.75"
	Cable	10 ft. Long Standard

RGB LED

Min Stroke	Min Size	Min Return	Min Opening
0.75"	12"	3"	2"

Acrylic Face

Reveal	Sheet
1/8" exposed	1/4"
1/4" exposed	3/8"

Fillet Radius

Inside Corners

0.125"

Note: Fillet is on acrylic only, the can will have corners come to points.

All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.