Design Guide: Flat Cut Metal Mini Letters

This guide is here to assist you in creating artwork that meets our minimum design specifications for a mini flat cut metal project. To quickly navigate to a specific section, click the links below.

Minimum Serif	Minimum Opening
Minimum Stroke	Fillet Radius
Minimum and Maximum Letter Sizes	Material Options
Mounting Stroke	Special Finish Limits

Tip: Need to look up a design term? View our glossary of common terms.

Minimum Serif

All gauges: 0.030 in

Minimum Stroke

All gauges: 0.080 in

Minimum Opening

	All gauges	0.075 in
	Reverse Cut Text	0.075 in

Fillet Radius

Inside Corners Only: 0.031 in

Letter Sizes

	Smallest Letter	0.5 in
	Largest Letter	3.0 in

Mounting Stroke

	Plain - No Mount	0.08 in
	Double Faced Tape	0.250 in
	6-32 Studs	0.250 in
	10-24 Studs	0.300 in
	Welded Studs	0.500 in

Material Options

Aluminum

1/8 in, 3/16 in, and 1/4 in

Bronze

1/8 in, 3/16 in, and 1/4 in

Brass

1/8 in, 3/16 in, and 1/4 in

Special Finish Limits

Anodize	1/4 in only
Polish	All gauges & metals
Oxidize	All gauges of Brass and Bronze ONLY

All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.

More About Mini Flat Cut Metal Letters

Product Overview

Product Specifications, Mounting, and Installation

Project Examples

Pricing

Product Warranty

1100.07