This guide is here to assist you in creating artwork that meets our minimum design specifications for a mini flat cut metal project. To quickly navigate to a specific section, click the links below.
| Minimum Opening | |
| Minimum Stroke | Fillet Radius |
| Minimum and Maximum Letter Sizes | Material Options |
| Mounting Stroke | Special Finish Limits |
Tip: Need to look up a design term? View our glossary of common terms.
Minimum Serif
 |
All gauges: 0.030 in |
Minimum Stroke
 |
All gauges: 0.080 in |
Minimum Opening
 |
All gauges | 0.075 in |
| Reverse Cut Text | 0.075 in |
Fillet Radius
 |
Inside Corners Only: 0.031 in |
Letter Sizes
 |
Smallest Letter | 0.5 in |
| Largest Letter | 3.0 in |
Mounting Stroke
 |
Plain - No Mount | 0.08 in |
| Double Faced Tape | 0.250 in | |
| 6-32 Studs | 0.250 in | |
| 10-24 Studs | 0.300 in | |
| Welded Studs | 0.500 in |
Material Options
|
Aluminum |
1/8 in, 3/16 in, and 1/4 in |
|
Bronze |
1/8 in, 3/16 in, and 1/4 in |
|
Brass |
1/8 in, 3/16 in, and 1/4 in |
Special Finish Limits
| Anodize | 1/4 in only |
| Polish | All gauges & metals |
| Oxidize | All gauges of Brass and Bronze ONLY |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More About Flat Cut Metal Letters and Logos
Product Specifications: Flat Cut Metal