Design Guide: Laminate on Foam
This guide is here to assist you in creating artwork that meets our minimum design specifications for your Laminate on Foam project. To quickly navigate to a specific section, click the links below.
| Minimum Letter Size | Taping Size Limit |
| Minimum Serif | Mounting Stroke |
| Minimum Stroke | Decorative Standoffs |
| Minimum Opening | Finish Limit |
| Fillet Radius | Metal Laminate on Foam Size Limit |
Tip: Need to look up a design term? View our glossary of common terms.
Minimum Letter Size
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Material Depth | Minimum Size |
| 1/2", 3/4", and 1" | 4" | |
| 1.5" and 2" | 5" | |
| 3" | 6" |
Minimum Serif
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Material Depth | Minimum Size |
| 1/2", 3/4", and 1" | 0.250" | |
| 1.5", 2", and 3" | 0.375" |
Minimum Stroke
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Material Depth | Minimum Size |
| 1/2", 3/4", and 1" | 0.250" | |
| 1.5", 2", and 3" | 0.375" |
Minimum Opening
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Material Depth | Minimum Size |
| 1/2", 3/4", 1" | 0.202" | |
| 1.5", 2" | .270" | |
| 3" | .390" | |
Fillet Radius
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Inside 1/2", 3/4", 1" | 0.100" |
| Inside 1.5", 2" | 0.135" | |
| Inside 3" | 0.190" | |
| Outside Regular | 0.025" | |
| Outside Swoosh Tips | 0.070" |
Taping Size Limit
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All gauges: 12" x 12" |
Mounting Stroke
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Double Face Tape Strips (full coverage tape not available) | 0.250" |
| Pads | 0.250" | |
| 6-32 studs drill flush | 0.250" | |
| 10-24 studs drill flush | 0.300" | |
| GI-68 block for 6-32s | 0.400" | |
| Combo and combo all | 0.640" | |
| GI-18 block for 10-24s | 0.640" | |
| GI-14 block for 10-24s |
1.14" |
Decorative Standoffs
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Thru hole for 1/2" diameter: 0.41" |
| Thru hole for 1" diameter: 0.53" |
Finishing Limits
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Horizontal 1/2" and 3/4" | 46" h x 95" w |
| Vertical 1/2" and 3/4" | 95" h x 46" w | |
| 1", 1.5", 2", 3", and any grain | 46" x 46" |
Size Limits
| 1/2" and 3/4" | 46" x 95" |
| 1", 1.5", 2", and 3" | 46" x 46" |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More about Laminate on Foam Letters and Logos
Product Specifications: Laminate on Foam








