This guide is here to assist you in creating artwork that meets our minimum design specifications for your lit formed plastic project. To quickly navigate to a specific section, click the links below.
| Minimum Stroke, Serif, and Openings | Approximate Depth Ranges |
| Size Limit | Fillet Radius |
| Raised & Painted | Etched & Painted |
| LED |
Tip: Need to look up a design term? View our glossary of common terms.
Minimum Stroke, Serif, and Openings
| Minimum Stroke & Serif | Minimum Openings | |
| Stepped Return | 1.25 in | 2 in |
| Flat Return | 1.25 in | 2 in |
| Faux Neon | 1.25 in | 2 in |
Approximate Depths
| Style | Depth Range | Available Profiles |
| Face & Side Lit (G-100) | 2 in - 2.5 in | Flat/Round/Prismatic |
| Halo Lit (G-200) | 1.5 in - 2.5 in | Flat/Round/Prismatic |
| Face Lit & Painted Returns (G-300) | 2 in - 2.5 in | Flat/Round/Prismatic |
| Painted Face & Lit Returns (G-400) | 1.5 - 2 in | Flat Face |
| Faux Neon (G-500) | 1.5 in | Round Face |
Size Limit
| One Piece Size Limit | 45 in x 68 in |
Fillet Radius
 |
Inside Corners: 0.375 in |
Raised & Painted
 |
Raised Depth | Minimum Stroke | Minimum Serif | Minimum Opening |
| 0.25 in | 0.375 in | 0.25 in | 0.5 in | |
| 0.5 in | 0.5 in | 0.375 in | 0.625 in | |
| 0.75 | 0.5 in | 0.5 in | 0.75 |
Etched & Painted
 |
Minimum Stroke: 0.375 in |
LED
 |
Wire Hole | 0.375 in |
| Weep Hole | 0.25 in | |
| Cable | 10 ft. long standard |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More About Lit Formed Plastic
Formed Plastic Face and Side Lit (G-100)
Formed Plastic Halo Lit (G-200)
Formed Plastic Face Lit (G-300)
Formed Plastic Side Lit (G-400)
Faux Neon Face and Side Lit (G-500)
2000.05