Design Guide: Fabricated Metal Push Thru Face Lit
This guide is here to assist you in creating artwork that meets our minimum design specifications for your fabricated metal push thru face lit project. To quickly navigate to a specific section, click the links below.
| Can Size | Acrylic |
| Stroke and Serif | Fillet Radius |
| Minimum Letters | Swoosh Fillet Radius |
| Maximum Letter/Logo | LED |
| Minimum Face Material |
Tip: Need to look up a design term? View our glossary of common terms.
Can Size
| Can Size | Minimum | Maximum |
| Stainless Steel | 4 in | 36 in |
| Aluminum | 4 in | 48 in |
| Returns | 2 in | 4 in |
Stroke and Serif
| Letters | 0.375 in minimum |
Minimum Letters
| 2 in minimum height |
Maximum Letter/Logo
| 14 inch by 14 inch |
Minimum Face Material
| Between Letters | 0.125 in |
| From Return | 1 in |
| Between Separate Push Thru Acrylic Pieces (if larger than 14") | 1.25 in |
Acrylic
| Thickness | 0.375 in - 1 in |
| Visible Outside (Stainless Steel) | 0.25 in - 0.5 in |
| Visible Outside (Aluminum) | 0.25 in - 0.75 in |
Fillet Radius
![]() |
Inside of acrylic insert: 0.078 in |
Swoosh Fillet Radius
![]() |
Inside of acrylic insert: 0.078 in |
LED
![]() |
Wire Hole | 0.375 in |
| Standard LED | 0.5 in x 1.8 in | |
| RGB LED | 0.625 in x 2.75 in | |
| Cable | 10 ft. long standard |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.


