Fabricated Metal Halo Lit
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      Design Guide: Fabricated Aluminum Halo Lit

      This guide is here to assist you in creating artwork that meets our minimum design specifications for your fabricated aluminum halo lit project. To quickly navigate to a specific section, click the links below.

      Letters Minimum Opening
      Bottom Stud Swoosh
      Bars LED
      Backers RGB LED
      Sheet Info Rails - Painted or Raw
      Logos  

      Tip: Need to look up a design term? View our glossary of common terms.

       

       

      Letters

      Design Guide Fab SS Halo - Letters

      Depth Min. Stroke & Serif Min. Size Max. Size Min. Punctuation
      1 in 1.75 in 16 in 30 in 2.75 in
      1.5 in 1.75 in 16 in 30 in 2.75 in
      2 in 1.75 in 16 in 60 in 2.75 in
      3 in 2 in 16 in 60 in 2.75 in
      3.5 in 2 in 16 in 60 in 2.75 in
      4 in 2 in 16 in 60 in 2.75 in
      5 in 2 in 16 in 60 in 2.75 in
      6 in 3 in 16 in 60 in 2.75 in

       

       

      Bottom Stud

      Design Guide Fab SS Halo - Studs Depth Max. Size
      1 in 30 in
      1.5 in 30 in
      2 in 30 in
      3 in 48 in
      3.5 in 48 in
      4 in 48 in
      5 in 48 in
      6 in 48 in

       

       

      Bars

      Depth Max. One Piece
      1 in 40 in
      1.5 in 48 in
      2 in 48 in
      3 in 60 in
      3.5 in 60 in
      4 in 60 in
      5 in 60 in
      6 in 60 in

       

       

       

      Logos

      Depth Max. Area (Square Inches)
      1 in 900 sq in
      1.5 in 900 sq in
      2 in 3,600 sq in
      3 in 3,600 sq in
      3.5 in 3,600 sq in
      4 in 3,600 sq in
      5 in 3,600 sq in
      6 in 3,600 sq in

       

       

       

      Backers

        Thickness Gap
      Light Diffused 0.177 in  0.06 in - 0.013 in
      Clear 0.118 in 0.06 in - 0.013 in

       

       

       

       

      Sheet Info

      Horizontal Brushed 42 in h x 72 in w or 119 in h x 36 in w
      Vertical Brushed 72 in h x 42 in w or 36 in h x 119 in w
      Anodized Horizontal 42 in h x 72 in w or 84 in h x 36 in w
      Anodized Vertical 72 in h x 42 in w or 36 in h x 84 in w
      Painted 59 in h x 100 in w
      Prepped for Paint 59 in h x 119 in w

      Note: Over 100 inches in one piece will not have a clear coat.

       

       

       

      Minimum Opening 

      Design Guide Fab SS Halo - Min Opening
      		 No Returns 0.3 in

       

       

       

      Swoosh

      Pointed Tip

      		 0.6 inch stroke needs 1 inch from the tip. The return will have a slight inset.

      Rounded Tip

      		 Outside corners 0.3 inch fillet.

       

       

       

       

      LED


      Design Guide Fab SS Halo - LED

      		 Wire Hole 0.375 in
      Standard LED 0.5 in x 1.8 in
      RGB LED 0.625 in x 2.75 in
      Cable 10 ft. long standard

       

       

       

       

      RGB LED

      Min. Stroke Min. Size Min. Return Min. Opening
      2 in 16 in 1.5 in 1.7 in

       

       

       

       

      Rails- Painted or Raw

        Size (h x w) Length
      C-Chan 1 in x 2 in 96 in
      C-Chan 0.5 in x 1.5 in 96 in
      C-Chan 1 in x 3 in 96 in
      C-Chan 0.5 in x 1 in 96 in
      C-Chan 1 in x 1.5 in 96 in
      Angle 1 in x 2 in 96 in

       

      All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.

       

      More About Fabricated Metal Halo Lit

      Product Overview

      Product Specifications, Mounting, and Installation

      Project Examples

      Pricing

      Product Warranty 

       

      2090.08