--- title: "Design Guide: Lit Fabricated Aluminum Face Lit" description: This guide is here to assist you in creating artwork that meets our minimum design specifications for your fabricated aluminum face lit project. To quickly navigate to a specific section, click the links below. --- [Skip to content](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#main-content) English Show submenu for translations ![Gemini Incorporated](https://hub.geminimade.com/hubfs/gemini-logo-horizontal-1.svg) Open main navigation Close main navigation - English Show submenu for translations Try the "Ask me anything" icon at the bottom right to use our AI search - There are no suggestions because the search field is empty. 1. [Gemini Product Guide](https://hub.geminimade.com/knowledge?hsLang=en) 2. [Lit Letters and Logos](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en) 3. [Lit Fabricated Metal Face Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-fabricated-metal-face-lit) April 9, 2026 # Design Guide: Lit Fabricated Aluminum Face Lit This guide is here to assist you in creating artwork that meets our minimum design specifications for your **[lit fabricated aluminum face lit](https://hub.geminimade.com/knowledge/fabricated-metal-face-lit-overview?hsLang=en)** project. To quickly navigate to a specific section, click the links below. | **[Letter: Removable Face](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#letters-removable-face)** | **[Sheet Info](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#aluminum-sheet-info)** | | --- | --- | | **[Bars: Removable Face](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#bars-removable-face)** | **[Acrylic Insert](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#acrylic-insert)** | | **[Bottom Stud: Removable Face](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#bottom-stud-removable-face)** | **[Minimum Opening](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#minimum-opening)** | | [**Logos: Removeable Face**](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#logos-removeable-face) | **[Recessed Insert](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#recessed-insert)** | | **[Letters: Removable Can](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#letters-removable-can)** | [**Rails**](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#rails) | | **[Bars: Removable Can](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#bars-removable-can)** | **[Swoosh Radius](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#swoosh)** | | **[Bottom Stud: Removable Can](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#bottom-stud-removable-can)** | **[LED](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#led)** | | [**Logos: Removable Can**](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#logos-removable-can) | **[RGB LED](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#rgb-leds)** | | [Face Outline](https://hub.geminimade.com/knowledge/design-guide-fabricated-aluminum-face-lit#face-outline) |   | **Tip: Need to look up a design term? [View our glossary of common terms](https://hub.geminimade.com/knowledge/geminis-signage-glossary?hsLang=en).**   ### Letters: Removable Face | **Depth** | **Min. Stroke and Serif** | **Max. Stroke** | **Min. Size** | **Max. Size** | **Min. Punctuation** | | --- | --- | --- | --- | --- | --- | | 2 in (No LED) | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 3 in | 2 in | 12 in | 12 in | 60 in | 2.75 in | | 3.5 in | 2 in | 12 in | 12 in | 60 in | 2.75 in | | 4 in | 2 in | 12 in | 12 in | 60 in | 2.75 in | | 5 in | 2 in | 12 in | 12 in | 60 in | 2.75 in | | 6 in | 3 in | 12 in | 12 in | 60 in | 2.75 in |   ### Bars: Removable Face | **Depth** | **Max. One Piece** | | --- | --- | | 2 in (No LED) | 48 in | | 3 in | 48 in | | 3.5 in | 60 in | | 4 in | 60 in | | 5 in | 60 in | | 6 in | 60 in | ### Bottom Stud Letters: Removable Face | **Depth** | **Max. Size** | | --- | --- | | 2 in (No LED) | 30 in | | 3 in | 48 in | | 3.5 in | 48 in | | 4 in | 48 in | | 5 in | 48 in | | 6 in | 48 in | ### Logos: Removeable Face | **Depth** | **Max Area (Square Inches)** | | --- | --- | | 2 in (No LED) | 2,304 sq. in. | | 3 in | 3,600 sq. in. | | 3.5 in | 3,600 sq. in. | | 4 in | 3,600 sq. in. | | 5 in | 3,600 sq. in. | | 6 in | 3,600 sq. in. | ### Letters: Removable Can | **Depth** | **Min. Stroke and Serif** | **Max. Stroke** | **Min. Size** | **Max. Size** | **Min. Punctuation** | | --- | --- | --- | --- | --- | --- | | 2 in (No LED) | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 3 in | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 3.5 in | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 4 in | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 5 in | 2 in | 12 in | 12 in | 48 in | 2.75 in | | 6 in | 3 in | 12 in | 12 in | 48 in | 2.75 in | ### Bars: Removable Can | **Depth** | **Max. One Piece** | | --- | --- | | 2 in (No LED) | 48 in | | 3 in | 48 in | | 3.5 in | 60 in | | 4 in | 60 in | | 5 in | 60 in | | 6 in | 60 in | ### Bottom Stud Letters: Removable Can | **Depth** | **Max. Size** | | --- | --- | | 2 in (No LED) | 30 in | | 3 in | 48 in | | 3.5 in | 48 in | | 4 in | 48 in | | 5 in | 48 in | | 6 in | 48 in | ### Logos: Removable Can | **Depth** | **Max Area (Square Inches)** | | --- | --- | | 2 in (No LED) | 2,300 sq. in. | | 3 in | 2,300 sq. in. | | 3.5 in | 2,300 sq. in. | | 4 in | 2,300 sq. in. | | 5 in | 2,300 sq. in. | | 6 in | 2,300 sq. in. |   ### Minimum Opening | **![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Apr-05-2023-05-32-31-7716-PM.png?width=250&height=200&name=image-png-Apr-05-2023-05-32-31-7716-PM.png)** | No Returns | **0.3 in** | | --- | --- | --- | | With Straight Returns | **0.25 in** | | | With Curved Returns | **0.5 in** | | ### Sheet Info | **Horizontal Brushed** | - 42 in h by 72 in w or 119 in h by 36 in w  - Over 100 inches in one piece will not have a clear coat. | | --- | --- | | **Vertical Brushed** | - 72 in h by 42 in w by 36 in h by 119 in w - Over 100 inches in one piece will not have a clear coat. | | **Anodized Horizontal** | - 42 in h by 72 in w or 84 in h x 36 in w | | **Anodized Vertical** | - 72 in h by 42 in w or 36 in h by 84 in w | | **Painted** | - 59 in h by 100 in w | | **Prep for Paint** | - 59 in by 119 in |   ### Acrylic Insert | Inline | **0.25 in** | | --- | --- | | Fillet (inside and outside) | **0.025 in** | | Thickness | **0.187 in** | Acrylic Insert Options: | ![Stainless-Facelit-white\_dusk-1](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-white_dusk-1.jpg?width=670&height=641&name=Stainless-Facelit-white_dusk-1.jpg) | ![Stainless-Facelit-Ivory\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Ivory_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Ivory_dusk.jpg) | ![Stainless-Facelit-Yellow\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Yellow_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Yellow_dusk.jpg) | ![Stainless-Facelit-Red\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Red_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Red_dusk.jpg) | ![Stainless-Facelit-Purple\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Purple_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Purple_dusk.jpg) | ![Stainless-Facelit-Blue\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Blue_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Blue_dusk.jpg) | ![Stainless-Facelit-Green\_dusk](https://hub.geminimade.com/hs-fs/hubfs/Gemini%20Guide%20Images/Illuminated%20-%20Face%20Lit/Stainless-Facelit-Green_dusk.jpg?width=670&height=641&name=Stainless-Facelit-Green_dusk.jpg) | | --- | --- | --- | --- | --- | --- | --- | | White | Ivory | Yellow | Red | Purple | Blue | Green | Vinyl Options: | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-50-01-4505-PM.png?width=75&height=74&name=image-png-Dec-29-2025-03-50-01-4505-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-50-25-8728-PM.png?width=71&height=74&name=image-png-Dec-29-2025-03-50-25-8728-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-52-13-0106-PM.png?width=72&height=74&name=image-png-Dec-29-2025-03-52-13-0106-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-52-29-2386-PM.png?width=68&height=74&name=image-png-Dec-29-2025-03-52-29-2386-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-52-38-7261-PM.png?width=67&height=74&name=image-png-Dec-29-2025-03-52-38-7261-PM.png) | | --- | --- | --- | --- | --- | | Gold Metallic 3M 3630-131 | Silver 3M 3630-121 | White 3M 3630-20 | Ivory 3M 3630-005 | Slate Grey 3M 3630-61 | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-53-09-5832-PM.png?width=68&height=74&name=image-png-Dec-29-2025-03-53-09-5832-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-54-05-2615-PM.png?width=72&height=74&name=image-png-Dec-29-2025-03-54-05-2615-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-54-23-3154-PM.png?width=73&height=74&name=image-png-Dec-29-2025-03-54-23-3154-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-53-21-2136-PM.png?width=64&height=74&name=image-png-Dec-29-2025-03-53-21-2136-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-54-54-7313-PM.png?width=68&height=74&name=image-png-Dec-29-2025-03-54-54-7313-PM.png) | | Orange 3M 3630-44 | Lt Tomato Red 3M 3630-43 | Red 3M 3630-43 | Intense Blue 3M 3630-127 | European Blue 3M 3630-137 | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-55-18-8569-PM.png?width=73&height=74&name=image-png-Dec-29-2025-03-55-18-8569-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-55-34-4269-PM.png?width=74&height=74&name=image-png-Dec-29-2025-03-55-34-4269-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-55-49-7545-PM.png?width=78&height=74&name=image-png-Dec-29-2025-03-55-49-7545-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-56-31-2017-PM.png?width=76&height=74&name=image-png-Dec-29-2025-03-56-31-2017-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-56-51-2814-PM.png?width=74&height=74&name=image-png-Dec-29-2025-03-56-51-2814-PM.png) | | Plum Purple 3M 3630-137 | Burgundy 3M 3630-49 | Holly Green 3M 3630-76 | Yellow 3M 3630-015 | Golden Yellow 3M 3630-125 | \* Custom printed vinyl is also available upon request with Vector art.    ### Recessed Insert |   | **Return Depth** | **Insert Depth** | **Stroke** | | --- | --- | --- | --- | | **Minimum** | 3 in | 0.5 in | 1.75 in | | **Maximum** | 4 in | 1 in | 1.75 in | ### Face Outline | Up to 48 in h | **0.75 in** | | --- | --- | | 49 in h and up | **1 in** | ### Rails- Painted or Raw |   | **Size (H x W)** | **Length** | | --- | --- | --- | | C-Chan | 1 in x 2 in | 96 in | | C-Chan | 0.5 in x 1.5 in | 96 in | | C-Chan | 1 in x 3 in | 96 in | | C-Chan | 0.5 in x 1 in | 96 in | | C-Chan | 1 in x 1.5 in | 96 in | | Angle | 1 in x 2 in | 96 in | ### Point Radius | Pointed Tip ![](https://hub.geminimade.com/hubfs/image-png-Apr-05-2023-05-27-28-1412-PM.png) | 0.6 inch stroke needed 1 inch from swoosh tip | | --- | --- | | Round Tip ![](https://hub.geminimade.com/hubfs/image-png-Apr-05-2023-05-28-36-5967-PM.png) | 0.3 inch fillet | ### LED   | **![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Apr-05-2023-05-29-57-2372-PM.png?width=240&height=236&name=image-png-Apr-05-2023-05-29-57-2372-PM.png)** | Wire Hole | 0.375 in | | --- | --- | --- | | Standard LED | 0.5 in x 1.8 in | | | RGB LED | 0.625 in x 2.75 in | | | Cable | 10 ft. long standard | | RGB  \*Additional charges apply | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-36-20-7554-PM.png?width=113&height=117&name=image-png-Dec-29-2025-03-36-20-7554-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-36-38-0755-PM.png?width=119&height=119&name=image-png-Dec-29-2025-03-36-38-0755-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-37-30-8673-PM.png?width=118&height=119&name=image-png-Dec-29-2025-03-37-30-8673-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-37-07-5749-PM.png?width=112&height=122&name=image-png-Dec-29-2025-03-37-07-5749-PM.png) | | --- | --- | --- | --- | | Bright White 7000K | Natural White 5000K | Warm White 3000K | Red | | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-39-14-6366-PM.png?width=122&height=132&name=image-png-Dec-29-2025-03-39-14-6366-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-38-44-0937-PM.png?width=122&height=127&name=image-png-Dec-29-2025-03-38-44-0937-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-38-58-6533-PM.png?width=128&height=131&name=image-png-Dec-29-2025-03-38-58-6533-PM.png) | ![](https://hub.geminimade.com/hs-fs/hubfs/image-png-Dec-29-2025-03-39-28-7443-PM.png?width=122&height=134&name=image-png-Dec-29-2025-03-39-28-7443-PM.png) | | --- | --- | --- | --- | | Blue | Green   | Yellow   | RGB \*Additional Charges Apply \*Programmable to static custom color |   ### RGB LEDS REQUIREMENTS  | **Min. Stroke** | **Min. Size** | **Min. Return** | **Min. Opening** | **Min. Punctuation** | | --- | --- | --- | --- | --- | | 3 in | 12 in | 3 in | 2 in  | 3 in | All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your **[Partner Portal](https://geminimade.com/signage/support/)** account. #### More About Lit Fabricated Metal Face Lit Letters and Logos --- **[Product Overview](https://hub.geminimade.com/knowledge/fabricated-metal-face-lit-overview?hsLang=en)** **[Product Specifications, Mounting, and Installation](https://5980677.hs-sites.com/knowledge/fabricated-metal-face-lit-product-specifications?__hstc=9725290.b79b82bd347b740f49969eabaf0c2237.1673299822695.1678984553798.1678987595709.85&__hssc=9725290.2.1678987595709&__hsfp=3614612612&hsLang=en)** **[Project Examples](https://5980677.hs-sites.com/knowledge/fabricated-metal-face-lit-project-examples?__hstc=9725290.b79b82bd347b740f49969eabaf0c2237.1673299822695.1678984553798.1678987595709.85&__hssc=9725290.2.1678987595709&__hsfp=3614612612&hsLang=en)** **[Pricing](https://5980677.hs-sites.com/knowledge/fabricated-metal-face-lit-pricing-us?__hstc=9725290.b79b82bd347b740f49969eabaf0c2237.1673299822695.1678984553798.1678987595709.85&__hssc=9725290.2.1678987595709&__hsfp=3614612612&hsLang=en)** **[Product Warranty](https://5980677.hs-sites.com/knowledge/fabricated-metal-face-lit-product-warranty?__hstc=9725290.b79b82bd347b740f49969eabaf0c2237.1673299822695.1678984553798.1678987595709.85&__hssc=9725290.2.1678987595709&__hsfp=3614612612&hsLang=en) **   --- *2100.08* - 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[Trimless Channel Face Lit](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-channel-face-lit) - [Lit Formed Plastic](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-formed-plastic) - [Lit Acrylic Face Lit (L-100)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-lit-l-100) - [Lit Acrylic Face and Halo Lit (L-200)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-and-halo-lit-l-200) - [Lit Acrylic Face and Side Lit (L-300)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-face-and-side-lit-l-300) - [Lit Acrylic Metal Face Side Lit (L-400)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-metal-face-side-lit-l-400) - [Lit Acrylic Side Lit (L-500)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-side-lit-l-500) - [Lit Acrylic Translucent Vinyl Face And Side Lit (L-600)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-and-side-lit-l-600) - [Lit Acrylic Translucent Vinyl Face Lit (L-700)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-lit-l-700) - [Lit Acrylic Translucent Vinyl Face And Halo Lit (L-800)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-translucent-vinyl-face-and-halo-lit-l-800) - [Trimless Lit Acrylic Halo Lit (L-900)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#trimless-lit-acrylic-halo-lit-l-900) - [Lit Acrylic Halo Lit (L-1000)](https://hub.geminimade.com/knowledge/lit-letters-and-logos?hsLang=en#lit-acrylic-halo-lit-l-1000) - [Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#main-content) - [Precision Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#precision-plaques) - [Cast Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#cast-plaques) - [Etched Plaques](https://hub.geminimade.com/knowledge/plaques?hsLang=en#etched-plaques) - [Bronze Memorials](https://hub.geminimade.com/knowledge/plaques?hsLang=en#bronze-memorials) - 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