Cast Aluminum Halo Lit

Design Guide: Cast Metal Halo Lit

This guide is here to assist you in creating artwork that meets our minimum design specifications for your cast metal halo lit project. To quickly navigate to a specific section, click the links below.

Tip: Need to look up a design term? View our glossary of common terms.


Minimum Serif




Minimum Stroke




Minimum Opening

1 in - 1.5 in depths 0.125 in
Reverse Cut Text 0.188 in



Fine Point Minimum

1 in - 1.25 in depths 0.188 in
1.25 in - 2.25 in depths 0.250 in
2.25 in - 3 in depths 0.375 in



Minimum Letter Size

Block Letters 6 in
Serif Letters 10 in



Mounting Stroke

10-24 studs 0.300 in
1/4-20 studs 0.500 in



Aluminum Size Limit

Bars 8 in x 48 in
Letters & Logos 48 in x 48 in in
Larger items require review prior to quoting. 



Finishing Limits

Bead Blast/Painted/Orbital 96 in x 96 in (circle)
Brushed 60 in x 60 in
Anodized  46.5 in x 84 in
Patinas & Oxidized 40 in x 40 in
Polished or Buffed 30 in x 30 in (circle)


All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.

More About Cast Aluminum Halo Lit Products

Product Overview

Product Specifications, Mounting, and Installation

Project Examples


Product Warranty