This guide is here to assist you in creating artwork that meets our minimum design specifications for your cast metal halo lit project. To quickly navigate to a specific section, click the links below.
| Minimum Serif | Minimum Stroke |
| Minimum Opening | Fine Point Minimum |
| Minimum Letter Size | Mounting Stroke |
| Aluminum Size Limit | Finishing Limits |
Tip: Need to look up a design term? View our glossary of common terms.
Minimum Serif
 |
ANY PROFILE: 1 in |
Minimum Stroke
 |
ANY PROFILE: 1.5 in |
Minimum Opening
 |
1 in - 1.5 in depths | 0.125 in |
| Reverse Cut Text | 0.188 in |
Fine Point Minimum
 |
1 in - 1.25 in depths | 0.188 in |
| 1.25 in - 2.25 in depths | 0.250 in | |
| 2.25 in - 3 in depths | 0.375 in |
Minimum Letter Size
 |
Block Letters | 6 in |
| Serif Letters | 10 in |
Mounting Stroke
 |
10-24 studs | 0.300 in |
| 1/4-20 studs | 0.500 in |
Aluminum Size Limit
| Bars | 8 in x 48 in |
| Letters & Logos | 48 in x 48 in in |
| Larger items require review prior to quoting. | |
Finishing Limits
 |
Bead Blast/Painted/Orbital | 96 in x 96 in (circle) |
| Brushed | 60 in x 60 in | |
| Anodized | 46.5 in x 84 in | |
| Patinas & Oxidized | 40 in x 40 in | |
| Polished or Buffed | 30 in x 30 in (circle) |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More About Cast Aluminum Halo Lit Products
Product Specifications, Mounting, and Installation
2050.07