Design Guide: Acrylic on Foam

This guide is here to assist you in creating artwork that meets our minimum design specifications for your Acrylic on Foam project. To quickly navigate to a specific section, click the links below. 

Tip: Need to look up a design term? View our glossary of common terms.

 

Minimum Letter Size

1/2 in, 3/4 in, and 1 in Smallest letter: 4 in
1.5 in and 2 in Smallest letter: 5 in
3 in Smallest letter: 6 in

 

 

Minimum Serif

1/2 in, 3/4 in, and 1 in 0.250 in
1.5 in, 2 in, and 3 in 0.375 in

 

 

Minimum Stroke

1/2 in, 3/4 in, and 1 in 0.250 in
1.5 in, 2 in, and 3 in 0.375 in

 

 

Minimum Opening

1/2 in (below 3 in h) 0.140 in 
1/2 in (over 3 in h) 0.202 in
3/4 in and 1 in 0.202 in
1.5 in and 2 in 0.270 in
3 in 0.390 in

 

 

Fillet Radius

Inside 1/2 in (below 3 in h) 0.070 in
Inside 1/2 in (over 3 in h) 0.100 in
Inside 3/4 in, 1 in 0.100 in
Inside 1.5 in and 2 in 0.135 in
Inside 3 in 0.190 in
Outside Regular 0.025 in
Outside Swoosh Tips 0.070 in

 

 

Taping Size Limit

All gauges 12 in x 12 in

 

 

Mounting Stroke

Double Face Tape Strips 0.250 in
Pads 0.250 in
6-32 studs drill flush 0.250 in
10-24 studs drill flush 0.300 in
GI-68 block for 6-32s 0.400 in
Combo and combo all 0.640 in
GI-18 block for 10-24s 0.640 in
GI-14 block for 10-24s

1.14 in

 

 

Decorative Standoffs

Thru hole for 1/2 in diameter: 0.41 in
Thru hole for 1 in diameter: 0.53 in

 

 

 

Size Limits

1/2 in and 3/4 in 46 in x 95 in
1 in, 1.5 in, 2 in, and 3 in 46 in x 46 in

 

All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.

 

More about Acrylic on Foam Letters and Logos


Product Overview

Product Specifications, Mounting, and Installation

Project Examples

Pricing

Product Warranty

 


1070.07