This guide is here to assist you in creating artwork that meets our minimum design specifications for your Acrylic on Foam project. To quickly navigate to a specific section, click the links below.
Minimum Letter Size | Taping Size Limit |
Minimum Serif | Mounting Stroke |
Minimum Stroke | Decorative Standoffs |
Minimum Opening | Acrylic on Foam Size Limit |
Fillet Radius |
Tip: Need to look up a design term? View our glossary of common terms.
Minimum Letter Size
1/2 in, 3/4 in, and 1 in | Smallest letter: 4 in | |
1.5 in and 2 in | Smallest letter: 5 in | |
3 in | Smallest letter: 6 in |
Minimum Serif
1/2 in, 3/4 in, and 1 in | 0.250 in | |
1.5 in, 2 in, and 3 in | 0.375 in |
Minimum Stroke
1/2 in, 3/4 in, and 1 in | 0.250 in | |
1.5 in, 2 in, and 3 in | 0.375 in |
Minimum Opening
1/2 in (below 3 in h) | 0.140 in | |
1/2 in (over 3 in h) | 0.202 in | |
3/4 in and 1 in | 0.202 in | |
1.5 in and 2 in | 0.270 in | |
3 in | 0.390 in |
Fillet Radius
Inside 1/2 in (below 3 in h) | 0.070 in | |
Inside 1/2 in (over 3 in h) | 0.100 in | |
Inside 3/4 in, 1 in | 0.100 in | |
Inside 1.5 in and 2 in | 0.135 in | |
Inside 3 in | 0.190 in | |
Outside Regular | 0.025 in | |
Outside Swoosh Tips | 0.070 in |
Taping Size Limit
All gauges | 12 in x 12 in |
Mounting Stroke
Double Face Tape Strips | 0.250 in | |
Pads | 0.250 in | |
6-32 studs drill flush | 0.250 in | |
10-24 studs drill flush | 0.300 in | |
GI-68 block for 6-32s | 0.400 in | |
Combo and combo all | 0.640 in | |
GI-18 block for 10-24s | 0.640 in | |
GI-14 block for 10-24s |
1.14 in |
Decorative Standoffs
Thru hole for 1/2 in diameter: 0.41 in | |
Thru hole for 1 in diameter: 0.53 in |
Size Limits
1/2 in and 3/4 in | 46 in x 95 in |
1 in, 1.5 in, 2 in, and 3 in | 46 in x 46 in |
All artwork is reviewed by Gemini before ordering. If modifications are required on submitted artwork, a Gemini team member will work with you to find a solution. If you have questions about your artwork, please contact us through your Partner Portal account.
More about Acrylic on Foam Letters and Logos
Product Specifications, Mounting, and Installation
1070.07