Product Specifications: Cast Metal
| Materials | Min/Max Heights |
| Depth | Typeface/Fonts |
| Finishes | Paint |
| Install Environment | Mounting and Installation |
Materials
What metal materials are available for cast metal?
Cast metal letters and logos are available in two metals:
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Aluminum (Alloy 514) |
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Bronze (NAVY-G 88-8-0-4) |
Min/Max Heights
How big can cast metal letters and logos be?
Standard cast metal letters and logos can be as tall as 24. Custom cast letters and logos can be up to 64 inches.
How small can cast metal letters and logos be?
Cast metal letters can be as small as 2 inches for select standard fonts or as small as 4 inches for custom fonts.
For exact measurements needed for production, see the Design Guide
Depth
How thick can cast metal letters and logos be?
Standard fonts come with standardized depths. Custom depths require custom molds, which means pricing changes from standard to custom.
Custom cast metal letters and logos can be 3/8 inch up to 3 inches thick, depending on customer artwork.
Custom cast products can be specified in:
- 1/4 in increments between 1/2 inch to 1 1/4 in letters and logos
- 1/2 in increments between 1 1/2 inch to 3 inches letters and logos
Typeface/fonts
Can our cast metal sign be in a custom font?
Cast metal letters and logos can be made with custom fonts and vector art.
Our standard cast styles come in various depths and strokes depending on the typeface. In standard styles, we offer flat and prismatic fonts. Round face letters can be ordered upon request.
- Lowercase letters (when available) are 90% of the corresponding uppercase price.
- Small punctuation marks like commas, periods, or dashes are 33% of the uppercase letter price.
What are the most popular flat face fonts?
Arial, Helvetica, and Times New Roman are popular flat face fonts in aluminum and bronze.
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| Arial | Helvetica | Times New Roman |
What are the most popular prismatic face fonts?
Architectural and Trajan Bold are popular prismatic face fonts in bronze and aluminum.
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| Architectural | Trajan Bold |
Profiles
Available in flat face, round face, and prismatic face profiles
Finishes
What finishes are there for cast metal?
We offer a variety of finishes for your made-to-order cast metal signage.
- For cast aluminum, go here.
- For cast bronze finishes, learn more here.
Paint
Can you paint cast metal?
Aluminum letters and logos can be painted. We have a selection of forty-six standard paint colors and offer custom paint matching.
Textured Paint is also available for any available standard or custom color.
Tip: To learn more about our custom paint matching, refer to our custom colors article.
Install Environment
Where can I install a cast metal sign?
Cast metal letters and logos are for interior or exterior applications.
What are the mounting options for cast metal?
We offer six mounting options for cast metal. Additional charges may apply.
Note: Every order comes with standard mounting and an installation pattern for a seamless installation.
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Stud mount Alignment for rails, bricks, and blocks available |
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Double Rail Mount Flat Or C-Channel 35% upcharge with unfinished letter backs (standard). 1/8" backer, optional, with an upcharge Hardware to attach letters to rail provided Rail installation hardware not provided |
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Bottom and Top rail mount Flat Or C-Channel 25% upcharge with unfinished letter backs (standard). 1/8" backer, optional, with an upcharge Hardware to attach letters to rail provided Rail installation hardware not provided |
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Bottom or Top Stud Mount 15% upcharge with unfinished letter backs (standard) 1/8" backer, optional, with an upcharge |
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Bottom Back Angle Bracket Mount Single L shaped Bracket Tieback recommended over 12" 35% upcharge 1/8" backer, optional, with an upcharge Hardware to attach letters to rail provided Rail installation hardware not provided |
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Bottom Stud with Back Mount 100% upcharge for 1/8" unfinished backer with studs and bottom stud mount. Tieback recommended over 8" |
For information on hardware requirements and restrictions, see the Design Guide
For help picking the right hardware for the job, see the Mounting Hardware Guide












