Cast Metal Product Specifications, Mounting, and Installation

 

Materials 

What metal materials are available for cast metal?  

Cast metal letters and logos are available in two metals:  

Brushed2 Aluminum (Alloy 514) 
Bronze Alloy Bronze (NAVY-G 88-8-0-4)

Min/Max Heights

How big can cast metal letters and logos be? 

Standard cast metal letters and logos can be as tall as 24. Custom cast letters and logos can be up to 64 inches.   

How small can cast metal letters and logos be? 

Cast metal letters can be as small as 2 inches for select standard fonts or as small as 4 inches for custom fonts.  

Depth 

How thick can cast metal letters and logos be?  

Cast metal letters and logos can be 3/8 inch up to 3 inches thick, depending on customer artwork. 

Custom cast products can be specified in:

  • 1/4 in increments between 1/2 inch to 1 1/4 in letters and logos 
  • 1/2 in increments between 1 1/2 inch to 3 inches letters and logos 

Typeface/fonts 

Can our cast metal sign be in a custom font? 

Cast metal letters and logos can be made with custom fonts and vector art. 

Our standard cast styles come in various depths and strokes depending on the typeface. In standard styles, we offer flat and prismatic fonts. Round face letters can be ordered upon request.

  • Lowercase letters (when available) are 90% of the corresponding uppercase price. 
  • Small punctuation marks like commas, periods, or dashes are 33% of the uppercase letter price. 

What are the most popular flat face fonts?  

Arial, Helvetica, and Times New Roman are popular flat face fonts in aluminum and bronze. 

ALUM_Arial_ABC BRONZE-HelvABC ALUMΓÇôTimesNewRomABC
Arial Helvetica Times New Roman

What are the most popular prismatic face fonts?  

Architectural and Trajan Bold are popular prismatic face fonts in bronze and aluminum. 

BRONZE_Archit_ABC ALUM_TrajanBoldPrismABC
Architectural  Trajan Bold

Finishes 

What finishes are there for cast metal? 

We offer a variety of finishes for your made-to-order cast metal signage.  

Paint 

Can you paint cast metal? 

Aluminum letters and logos can be painted. We have a selection of forty-six standard paint colors and offer custom paint matching.  

Tip: To learn more about our custom paint matching, refer to our custom colors article.

Install Environment  

Where can I install a cast metal sign? 

Cast metal letters and logos are for interior or exterior applications.  

 

What are the mounting options for cast metal?

We offer six mounting options for cast metal.  Additional charges may apply.

Note: Every order comes with standard mounting and an installation pattern for a seamless installation. 

 

Mount_Stud

Stud mount

For stud mounting, letter and logo backs are drilled and tapped to receive threaded studs for mounting. Standard cast studs are in-line for brick mortar:  2-5/8 in on the center. 

DoubleRail

Double Rail Mount

Two rows of c-channel painted or anodized aluminum rails are mounted with threaded aluminum bolts into in-line stud bosses. A double rail mount includes two painted rails up to 94 inches long. 35% upcharge with unfinished letter backs (standard). Finished back or 1/8" enclosed back available. Contact for quote. 

BottomRail

Bottom and Top rail mount

This mount is available for letters 4 inches to 30 inches tall with a minimum of 3/8 inch thickness. Includes painted or anodized aluminum rail. Letters over 8 inches may require tie-back (not supplied). 35% upcharge with unfinished letter backs (standard). Finished back or 1/8" enclosed back available. Contact for quote. 

Bottom or Top Mount

Bottom or Top Stud Mount

A bottom or top stud mount are for letters 4 inches to 30 inches tall. This mount requires letters with a minimum of 3/8 inch thickness. Letters over 8 inches may require tie-back (not supplied). 15% upcharge with unfinished letter backs (standard). Finished back or 1/8" enclosed back available. Contact for quote. 

BottomBackAngleBracket

Bottom Back Angle Bracket Mount

A bottom back angle bracket mount is for letters 4 inches to 30 inches tall. This mount requires letters with a minimum of 3/8 in thickness. Letters over 8 inches may require tie-back (not supplied). The aluminum angle comes in a painted finish and is 2 inches by 2 inches. 15% upcharge with unfinished letter backs (standard). Finished back or 1/8" enclosed back available. Contact for quote. 

Mount_BtmStud_ThickBack

Bottom Stud with Back Mount

This mount is for letters 4 inches to 24 inches tall. This mount requires letters with a minimum of 3/8 inch thickness. Letters over 8 inches may require tie-back (not supplied). Can be full cover or inset for a flush edge. 100% upcharge for 1/8" unfinished backer with studs and bottom stud mount. 

More About Cast Metal Letters and Logos


Product Overview

Project Examples

Pricing

Product Warranty

Cast Metal Standard Fonts

Cast Metal Stud Specifications

Standard Cast Style Specifications

Design Guide

 


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