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Product Specifications: Cast Metal

Materials 

What metal materials are available for cast metal?  

Cast metal letters and logos are available in two metals:  

Brushed2 Aluminum (Alloy 514) 
Bronze Alloy Bronze (NAVY-G 88-8-0-4)

Min/Max Heights

How big can cast metal letters and logos be? 

Standard cast metal letters and logos can be as tall as 24. Custom cast letters and logos can be up to 64 inches.   

How small can cast metal letters and logos be? 

Cast metal letters can be as small as 2 inches for select standard fonts or as small as 4 inches for custom fonts.  

For exact measurements needed for production, see the Design Guide


Depth 

How thick can cast metal letters and logos be?  

Standard fonts come with standardized depths. Custom depths require custom molds, which means pricing changes from standard to custom.

Custom cast metal letters and logos can be 3/8 inch up to 3 inches thick, depending on customer artwork. 

Custom cast products can be specified in:

  • 1/4 in increments between 1/2 inch to 1 1/4 in letters and logos 
  • 1/2 in increments between 1 1/2 inch to 3 inches letters and logos 

    Typeface/fonts 

    Can our cast metal sign be in a custom font? 

    Cast metal letters and logos can be made with custom fonts and vector art. 

    Our standard cast styles come in various depths and strokes depending on the typeface. In standard styles, we offer flat and prismatic fonts. Round face letters can be ordered upon request.

    • Lowercase letters (when available) are 90% of the corresponding uppercase price. 
    • Small punctuation marks like commas, periods, or dashes are 33% of the uppercase letter price. 

    What are the most popular flat face fonts?  

    Arial, Helvetica, and Times New Roman are popular flat face fonts in aluminum and bronze. 

    ALUM_Arial_ABC BRONZE-HelvABC ALUMΓÇôTimesNewRomABC
    Arial Helvetica Times New Roman

    What are the most popular prismatic face fonts?  

    Architectural and Trajan Bold are popular prismatic face fonts in bronze and aluminum. 

    BRONZE_Archit_ABC ALUM_TrajanBoldPrismABC
    Architectural  Trajan Bold

    Profiles

    Available in flat face, round face, and prismatic face profiles


     

    Finishes 

    What finishes are there for cast metal? 

    We offer a variety of finishes for your made-to-order cast metal signage.  


    Paint 

    Can you paint cast metal? 

    Aluminum letters and logos can be painted. We have a selection of forty-six standard paint colors and offer custom paint matching.  

     Textured Paint is also available for any available standard or custom color. 

    Tip: To learn more about our custom paint matching, refer to our custom colors article.


    Install Environment  

    Where can I install a cast metal sign? 

    Cast metal letters and logos are for interior or exterior applications. 


    What are the mounting options for cast metal?

    We offer six mounting options for cast metal.  Additional charges may apply.

    Note: Every order comes with standard mounting and an installation pattern for a seamless installation. 

    Mount_Stud

    Stud mount

     Alignment for rails, bricks, and blocks available 

    DoubleRail

    Double Rail Mount

    Flat Or C-Channel

    35% upcharge with unfinished letter backs (standard).

    1/8" backer, optional, with an upcharge

    Hardware to attach letters to rail provided

    Rail installation hardware not provided

    BottomRail

    Bottom and Top rail mount

    Flat Or C-Channel

    25% upcharge with unfinished letter backs (standard).

    1/8" backer, optional, with an upcharge

    Hardware to attach letters to rail provided

    Rail installation hardware not provided

    Bottom or Top Mount

    Bottom or Top Stud Mount

    15% upcharge with unfinished letter backs (standard)

    1/8" backer, optional, with an upcharge

    BottomBackAngleBracket

    Bottom Back Angle Bracket Mount

    Single L shaped Bracket

    Tieback recommended over 12"

    35% upcharge

    1/8" backer, optional, with an upcharge

    Hardware to attach letters to rail provided

    Rail installation hardware not provided

    Mount_BtmStud_ThickBack

    Bottom Stud with Back Mount

    100% upcharge for 1/8" unfinished backer with studs and bottom stud mount.

    Tieback recommended over 8"

    For information on hardware requirements and restrictions, see the Design Guide

    For help picking the right hardware for the job, see the Mounting Hardware Guide

    More About Cast Metal Letters and Logos


    Overview: Cast Metal

    Product Specifications: Cast Metal

    Metal Finish Guide

    Cast Metal Standard Fonts

    Design Guide: Cast Metal

    Project Examples